Haifeiotometik projeksen welding wokstesenem i bilong weldim ol 'nut' na 'stud' long ol hap bilong kar we i gat 'stamp', ol 'bracket', ol hap bilong sia, ol hap bilong dua, ol hap bilong 'chassis', na ol 'reinforcement plates'. Em i bungim wok bilong robotik, MFDC projeksen welding, otomatik nat na stud fiding, 3D visen luksave, proses monitoring, na OK/NG sorting insait long wanpela prodaksen sel.
Dispela wokstesen em i no wanpela standet masin bilong weldim wanpela samting tasol. Em i bilong ol faktori we i mas daunim wok bilong putim ol 'fastener' long han, mekim gutpela wok long weldim, sotim taim bilong holim, na bungim ol data bilong wok long taim bilong wokim ol samting. Ol i ken stretim sistem bihainim 'part structure' bilong kastoma, kain 'fastener', 'weld point layout', 'cycle time', inspeksen standet, na 'factory layout'.
Long ol saplaia bilong ol hap bilong kar, ol bikpela samting i save stap klia: nat o 'stud' i mas kisim stretpela kaikai, putim stret, weldim gut, sekim pastaim long lusim stesin, na bihainim taim i gat nid. Dispela wokstesen i kamap long ol dispela samting we ol i nidim tru long kamapim ol samting.
Ful Wokstesen Ovaviu
Em i kamap bilong mekim wok gut na wok gut wantaim ol 'nut' na 'stud'. Ol i wokim wantaimtupela robot, tripela welding yunit, 3D lukluk luksave, klostu-lup welding kontrol, na gutpela inspeksen, em i mekim gutpela prodaksen bilong ol nat, 'stud', na ol 'projection-welded komponen.
Sapotim planti -kain fleksibel prodaksen, gutpela long wokim ol kar, weldim ol nat na 'stud' projeksen bilong ol kar.
Wanem samting dispela wokstesen i kamap long stretim
Ol rong long putim ol nat long han
Long 'manual projection welding', ol opereta i mas putim ol 'nut' o 'stud' wanpela wanpela pastaim long ol i weldim. Dispela inap long mekim ol 'fasteners' i lus, 'orientation' i no stret, ol 'nut' i tanim, taim bilong 'cycle' i go isi, na ol 'welding' risal i no stap gut. Wanpela otomatik sistem bilong givim kaikai na putim kaikai i helpim long daunim ol dispela hevi.
Liklik autput i kam long wanpela weldim stesin tasol
Taim wanpela opereta o wanpela welding stesin i no inap long kisim autput, wanpela robotik projeksen welding wokstesin i ken bungim planti welding yunit, ol fida, ol fiksa, na ol step bilong hanlim i go insait long wanpela moa gutpela layout.
Posisen bilong Fastena i no stap gut
Kwaliti bilong weldim ol nat na 'stud' i dipen long ples bilong en. Sapos ol i no putim gut 'fastener' pastaim long ol i weldim, 'projection' inap long pundaun na i no wankain, na dispela inap long kamapim ol 'weld' we i no strong, bagarap long 'thread', 'spatter', o ol hap i no inap kamap.
Nogat Proses Trasebiliti
Long ol hap bilong kar, ol kastoma i ken nidim ol rekot bilong weldim, histri bilong alam, namba bilong prodaksen, na OK/NG traking. Ol i ken wokim wokstesen wantaim ol data rekoding na MES-redi intafes bihainim ol samting projek i laikim.
Ol bikpela samting bilong salim
Dual-Robot + Three-Welder Architecture
Paralel multi-stesen welding i save givim inap 116% prodaksen kapasiti.
01
Gutpela 3D Visen Sistem
Luksave long ol hap long taim tru, stretim posisen, na stopim ol samting i no stret long abrusim rong pikim na miksim ol samting.
02
Klostu-Lup Welding Kontrol
Laiv monitoring bilong karent, presa, na displesmen i mekim strong bilong weld i stap wankain.
03
Wokflo we i otomatik olgeta
Stat long putim, putim, weldim, sekim i go long makim ol samting-i pinis wantaim liklik wokman tasol.
04
MES-Redi Data Traceability
Real-koleksen bilong welding data na prodaksen rekot bilong ful laipsaiklon kwaliti traking.
05
Proses Flo Diagram
Manual loading → Conveyor → 3D vision positioning → Robot pick-up → Automatic nut/stud feeding → Welding → Post-weld inspection → Automatic sorting → Continuous cycle
Teknikel Spesifikasen
| Robot | 2 yunit | Masin bilong marit | 3 medium-frikwensi inveta welda |
| Sistem bilong lukluk | 3D lukluk + sistem bilong stopim bagarap | Sistem bilong givim kaikai | 5-pela set bilong ol nat/stud fida |
| Koleksen bilong Data | Ful-proses MES intafes | Pas Reit | >99.5% (i bihainim prodaksen bilong kastoma) |
| Operesen Mod | 24/7 ran i go het | Asua-Proofing | Tul i no stret, hap miks-ap, weld i no kamap, sekim tret |
Ol Aplikesen Bilong Ol Ka
Automotive Nut Projection Welding
Dispela wokstesen em i gutpela long weldim ol nat long ol hap bilong kar we i gat stem, ol hap bilong bodi, ol braket, ol hap bilong sia, ol straksa bilong dua, na ol plet bilong strongim kar.
Stud Welding long ol Komponen we i gat stem
Ol i ken weldim ol 'studs' na ol 'threaded inserts' long ol hap ain we ol i wokim pinis we ol i mas putim stretpela ples na strong bilong weldim.
Freim bilong sia na sia
Ol hap bilong tren
Ol samting bilong sia- i save nidim gutpela 'fastener welding' na 'repeatable assembly accuracy'. Ol i ken wokim wokstesen wantaim ol samting bilong putim na sekim ol dispela hap.
Ol hap bilong dua na lok-Ol samting i go wantaim
Ol braket bilong dua, ol plet bilong lok, ol hap bilong 'hinge-', na ol samting bilong strongim dua i save gat ol 'welded nuts' o 'stud'. Otomatik kaikai na sekim lukluk i helpim long daunim ol rong bilong putim long han.
Ol 'chassis brackets' na ol 'reinforcement plates'
Long ol braket bilong 'chassis' na ol 'reinforcement plates', strong bilong weldim na ples bilong pasim samting em tupela i bikpela samting. Wokstesen i ken sapotim projeksen welding, inspeksen, na data rekoding bilong batch prodaksen.
Multi-Model Automotive Production
Sapos faktori i kamapim ol narapela narapela pat model long wanpela lain, senis bilong ol samting, senisim ol robot program, senisim ol 'fastener feeding', na seperesen bilong ol data i ken kamap insait long wokstesen.
Ol opsen bilong stretim
Mipela i gat strongpela tingting long kamapim ol narakain welding solusen we i stret long ol spesifik welding nid bilong wanwan klaien.
Robot Konfigurasen
Namba, 'brand', 'reach', 'payload', na 'layout' bilong ol robot yu ken makim bihainim sais bilong hap, 'production rhythm', na spes bilong faktori.
Welding Stesen Kwantiti
Namba bilong ol MFDC projeksen welding masin i ken senis bihainim weld poin kwantiti, saikel taim, na hap ron.
Givim kaikai long ol nat na stud
Ol i ken stretim ol 'feeder' long kain kain sais, seip, na rot bilong givim kaikai. Long wokim planti -fastener, ol i ken nidim ol seperet 'feeders' o 'quick-change feeding rails.
Disain bilong Fiksa
Ol i ken wokim ol samting wantaim ol 'locating pins', 'clamps', 'part presence sensors', 'fastener guides', na ol samting bilong pasim rong.
Ol Inspeksen Modul
Ol opsenel inspeksen modul i gat 3D visen, 'fastener presence detection', 'thread checking', 'weld position checking', NG sorting, na proses data rekoding.
Data na MES Intafes
Ol i ken stretim wokstesen wantaim data rekoding, barkod o QR kod koneksen, ol rekot bilong alam, kaunim prodaksen, na ol MES-redi intafes.
Bilong wanem yu mas makim Haifei long kisim ol wokstesen bilong weldim projeksen
Projek-Bes Wokstesen Disain
Haifei i save disainim wokstesen klostu long hap tru, samting bilong pasim, 'welding sequence', taim bilong 'cycle', na ol samting bilong sekim. Dispela rot bilong stretim dispela hevi i no stap tasol long wanpela masin bilong weldim ol samting.
01
Integresen bilong Welding, Fidim, Robot, na Inspeksen
Wokstesen i ken bungim MFDC projeksen welding, nat/stud feeding, robotik hanling, lukluk luksave, fiksa posisen, NG sorting, na data rekoding i go insait long wanpela proses.
02
Sampol Welding na Proses Verifikesen
Long ol wok bilong weldim ol nat na 'stud' bilong ol kar, Haifei i ken yusim ol sempel bilong ol kastoma long sekim posisen bilong 'fastener', lukluk bilong weld, strong bilong weldim, na stebiliti bilong proses.
03
Sapot bilong Multi-Model Prodaksen
Long ol faktori we i save kamapim planti hap model, Haifei i ken disainim 'fixture switching', 'robot program management', 'feeder changeover', na 'welding program selection'.
04
Teknikel Sapot Bihain long Deliveri
Haifei i ken givim stia long putim, sapot long kirapim wok, trening long opereta, stretim ol samting bilong weldim, stretim ol fida, stretim ol samting, na sapot long stretim ol hevi.
05
Ol setifikesen
40+ Ol Paten na 2-pela Nesenel Sofwet Kopirait, 10,000m2 Faktori wantaim 100+ ol wokman i gat save.
Ol Patna bilong Mipela
Mipela i bin sevim moa long 5,000+ kastoma long wol, na ol patna bilong mipela longpela taim em Tesla, BYD, na Siemens. Moa long 50+ Fortune 500 kampani.
Haifei Kastoma Sait
FAQ About Automated Projection Welding Workstetions
01.Wanem ol hap dispela wokstesen inap long weldim?
02.Wokstesen inap long karim ol narapela narapela sais bilong nat o 'stud'?
03.Olsem wanem sistem i stopim welding sapos i no gat wanpela nat o 'stud'?
04.Ol i ken yusim 3D visen long luksave long ol hap?
Ol i ken konektim ol welding data i go long MES?
06.Dispela wokstesen i gutpela long wokim liklik volium?
Wuxi Haifei Intelligent Equipment Co., Limited em i wanpela bilong ol bikpela kampani we i save wokim na saplaim ol 'automated projection welding workstation' insait long Saina. Wantaim planti ekspiriens, mipela i amamas long welkamim yu long baim wanpela gutpela 'automated projection welding workstation' long faktori bilong mipela. Ol gutpela prodak na gutpela prais i stap.
Hot Tag: otometik projeksen welding wokstesen, Saina otometik projeksen welding wokstesen manifakta, saplaia, faktori
