Kastom Welding Otomesen Sistem na Prodaksen Lain
HAIFEI i save disainim ol 'custom welding automation' sistem bilong ol kampani we i laik kisim gutpela weld kwaliti, bikpela prodaksen kapasiti na i no nidim tumas wok long han. Ol i wokim olgeta wan wan sistem long wokpis bilong kastoma, proses bilong weldim, taim mak bilong saikel-, kwaliti rikwaemen na woksop layout.
Ol wok bilong mipela i karamapim 'resistance spot welding', 'projection welding', 'seam welding', 'capacitor discharge welding', 'diffusion welding' na 'ultrasonic metal welding'. Ol dispela proses i ken bung wantaim ol otomatik fida, robot, konveya, ol dediket fiksa, weld monitoring, inspeksen na otomatik anloding.
Stat long ol semi-otometik wokstesen i go inap long ol ful otometik welding prodaksen lain, HAIFEI i save givim ol gutpela rot bilong stretim ol samting bilong ol kar, ol switgia, ol seket breka, ol kopa basbar, ol fleksibel konekta, ol EV komponen, ol kompresa, ol tenk na ol indastrial metal asembli.
Toktok long Welding Otomesen Projek bilong yu
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Wanem samting em 'Customized Welding Automation'?
Customized welding automation i makim ol aplikesen-spesifik welding sistem we i bungim ol welding ikwipmen, robotik, ol fiksa, kontrol sofwet, na kwaliti monitoring i go insait long wanpela yunifaid prodaksen solusen. I no olsem ol standet masin, ol dispela sistem i kamap long:
- Mekim ol spesifik prodak jiometri na wok bilong weldim
- Kisim gutpela weld kwaliti wantaim liklik dipendens long opereta
- Sapotim bikpela volium, kontinu, o nogat man long prodaksen
- Larim ol 'scalability' na 'process apgrade' long bihain taim
Stat long ol semi-otometik wokstesen i go inap long ol ful integreted robotik prodaksen lain, kastom welding otomesen i save givim ol manifakta bikpela kontrol, gutpela wok, na liklik kos bilong onasip.
Welding Otomesen Solusen long Proses
Resistens Spot Welding Otomesen
Resistance spot welding otomesen em i gutpela long ol hap bilong 'sheet metal', ol 'bracket', ol 'conductive components' na ol 'assembly' we i gat planti 'weld points'. Sistem i bosim 'welding current', taim na 'electrode force' taim ol samting o robot i putim wokpis.
I dipen long ol samting we prodaksen i nidim, sistem i ken bungim wok bilong putim samting long han, wok bilong robot, indeks tebol, konveya na wok bilong weldim planti -het. Ol aplikesen we ol i save yusim em ol 'automotive brackets', ol 'seat structures', ol lektrikel pats, ol bateri komponen na ol 'sheet metal assemblies'.
01
Projeksen Welding Otomesen
Ol i save yusim 'projection welding automation' long ol 'nut', 'bolt', 'stud', 'contact' na ol 'stamped metal parts'. Otometik 'nut feeding' na 'component detection' i helpim long daunim 'loading' we i no stret, ol 'fastener' i no stap na ol 'welding' posisen we i no stap gut.
Dispela sistem inap long bungim 'automatic feeding', 'workpiece loading', 'clamping', 'projection welding', 'tread inspection' na 'reject sorting'. Em i gutpela long ol samting bilong kar, ol hap bilong 'switchgear', ol samting bilong pawa na ol samting bilong bungim ol samting.
02
Otometik Seam Welding Sistem
Ol otomatik 'seam welding' sistem i save givim kontrol long spit bilong weldim, presa bilong 'electrode' na 'weld-path consistency long ol prodak we i nidim ol 'weld' we i wok long go het o i go antap wantaim.
Ol samting ol i save yusim em ol bensin tenk bilong motobaik, ol haus bilong ol bateri, ol hap bilong kompresor, ol kontena ain na ol ain asembli we i pas gut. Robot loding, servo posisen na koneksen wantaim ol daunstrim lik-testing ikwipmen i ken go insait long hap we i gat nid.
03
Diffusion Welding Automation
Ol i wokim 'diffusion welding automation' bilong ol 'copper' na 'aluminium conductors' we i nidim ol 'dense', 'low-resistance joints. Wanpela gutpela sistem inap long bungim wok bilong katim foil, bungim ol samting, putim ol samting long rot bilong robot, weldim, mekim kol na rausim ol samting long 'conveyor'.
Ol prodak we ol i save wokim em ol 'copper flexible busbars', 'aluminium foil connectors', 'laminated conductors' na ol 'electrical connectors' we ol i save yusim long ol bateri, ol eneji stoa sistem na EV pawa distribusen.
04
Robotik Welding Integresen
Ol robot bilong indastri i ken wok bung wantaim long kisim ol wokpis, putim masin, trensfer namel long ol stesin, weldim planti posisen na rausim ol hap bilong wok. Robot 'payload', 'reach' na 'positioning method' em ol i makim bihainim wokpis, 'fixture design' na taim bilong 'cycle'.
HAIFEI robotic welding cells inap long sapotim ol wok bilong 'resistance welding', 'projection welding', 'seam welding' na 'diffusion welding'.
05
Yu mas makim stretpela 'automation level'
I no olgeta prodaksen proses i nidim wanpela ful otomatik lain. Gutpela sistem i dipen long kain kain prodak, volium bilong prodaksen, involvemen bilong ol wokman na ol kwaliti rikwaemen.
Level bilong otomesen |
Bikpela konfiguresen |
Gutpela prodaksen |
|---|---|---|
| Masin bilong weldim long han | Manuel loding na posisen wantaim kontroled welding | Sampling na liklik -volium prodaksen |
| Semi-otometik wokstesen | Manuel loding wantaim otomatik klemping na welding | Ol namel lain na planti prodak model |
| Masin we i wok otomatik olgeta | Otometik fiding, posisen, weldim na rausim | Stebol, ripititiv hai-volium prodaksen |
| Robot welding sel | Wok bilong robot wantaim wok bilong weldim na sekim | Ol kompleks hap na planti welding posisen |
| Multi-stesen prodaksen lain | Ol stesin bilong weldim, hanlim na sekim ol samting i pas wantaim | Prodaksen i go het wantaim taim bilong saikel |
Long ol kastoma we i wokim planti kain prodak, ol i ken skelim sistem wantaim ol samting we ol i ken senisim, ol tul we ol i ken stretim na ol welding resipi we ol i ken putim.
Welding Otomesen Aplikesen
Ol samting bilong kar
Ol i save yusim ol 'automated welding system' long ol nat, ol 'bracket', ol hap we i gat 'stamp', ol 'seat frame', ol 'structural wires' na ol samting bilong 'shock absorber'. Ol wok we i stap em olsem, givim kaikai long ol samting bilong pasim ol samting, putim ol samting insait long robot, weldim planti poin, sekim na makim ol samting we i no gutpela.
01
Switchgear na Circuit Breakers
HAIFEI i save kamapim ol weldim ikwipmen bilong ol kopa basbar, kopa breid, silva kontek, muv kontek, terminal na karent-pat asembli we ol i save yusim long ol ACB, MCCB, MCB na ol narapela low-elektrikel ikwipmen.
02
Ol kopa basbar na ol fleksibel konekta
Ol lain bilong kamapim ol kopa na aluminium kondakta i ken bungim wok bilong redim ol samting, bungim, weldim, pasim, katim na rausim ol samting long rot bilong robot. Ol dispela sistem i gutpela long ol bateri, eneji stoa, EV na pawa-distribusen ikwipmen.
03
Ol kompresa na ol masin
Ol i ken kamapim ol 'resistance welding' sistem bilong ol 'compressor shell', 'terminal', 'copper tube', 'bracket' na ol narapela samting bilong masin. Ol wanwan wokstesen tu i ken bung wantaim na kamapim wanpela ful kompresor welding lain.
04
Ol tenk na ol samting we i pas
Ol 'automatic seam welding system' em i gutpela long ol 'fuel tank', haus na ol metal kontena we i nidim ol 'continuous weld' we i gat kontrol. Ol i ken konektim dispela lain wantaim ol stesin bilong rausim na sekim 'leak-.
05
Ol spesifikesen bilong welding otomesen
|
Paramita |
Pilai |
|
Kondakta Range |
6AWG i go long 750MCM |
|
Spit bilong weldim |
Inap long 150 join/aua |
|
Stretpela Posisen |
±0.05mm |
|
Resistans Konsistensi |
Liklik o wankain olsem 5% senis |
|
Tiknes bilong ol samting |
0.5mm-15mm i stap antap |
Wok bilong Welding Otomesen
I stret
Ol robotik han bilong HAIFEI we i gat 'electrode end of arm tooling' i weldim gut tru wantaim bikpela 'repeatability' na 'resistance spot weld accuracy'.
Planti i stap
Ol standet prodak we i gat sotpela taim bilong salim na teknoloji i gat pruf i mekim na ol i ken kisim planti samting.
Spit
Otometik resistens spot welding i save kamap long wanpela spit bilong 1.5s long wan wan spot o hariap moa.
Ful Set-ap
Haifei i gat ol gutpela teknoloji olsem 'welding software' na 'robotic peripery'.
Hau HAIFEI i kamapim wanpela kastom weldim sistem
Aplikesen Evaluesen
Kastoma i givim ol piksa bilong ol wokpis, infomesen bilong ol samting, ples bilong weld, rot bilong wokim na mak bilong autput. HAIFEI i save skelim wok bilong weldim na stretpela level bilong otomesen.
Sampol Welding
Ol i ken salim ol 'representative samples' bilong traim 'welding'. Dispela i helpim long konfemim rot bilong weldim, pawa rikwaemen, straksa bilong 'electrode' na kwaliti bilong join.
Otomesen Konsep
Ol enjiniaring tim i kamapim wanpela proposal we i karamapim masin layout, rot bilong lodim, ol welding stesin, ol fiksa, ol wok bilong sekim na estimet saikel taim.
Wok bilong disainim na wokim
Bihain long teknikel konfemesen, ol i disainim na wokim ol masin straksa, ol lektrikel kontrol, sofwet, ol tul na sefti sistem.
Faktori Akseptens Tes
Ol i save testim ol ikwipmen we ol i pinisim pinis wantaim ol wokpis we ol i bin konfemim pinis. Ol i save sekim kwaliti bilong weldim, taim bilong raun, wok bilong en, ol alam na ol sefti wok pastaim long salim i go.
Instolesen na Sapot
Instolesen, komisin na trening bilong opereta i ken kamap bihainim ples bilong projek na sevis skop we ol i wanbel long en.
Bilong wanem yu mas makim HAIFEI?
1
HAIFEI i bin kamapim ol 'resistance welding' na ol 'customized welding' ikwipmen stat long 2009. Enjiniaring wok bilong mipela i karamapim 'welding power source', masin straksa, ol 'electrodes', ol 'fixtures', 'automatic feeding', 'robot handling' na ol 'production{1}}line controls.
2
Ol kastoma i ken salim ol sempel bilong welding evaluesen pastaim long ol i pinisim masin konfigurasen. Dispela i larim dispela sistem we ol i laik kamapim i ken kamap long ol samting tru, ol join straksa na ol kwaliti rikwaemen.
3
Mipela i save givim ol wanwan welding masin na ol komplit otometik welding lain, na larim ol kastoma i makim wanpela praktikel level bilong otomesen bihainim volium bilong prodaksen nau na ol plen bilong skruim long bihain taim.
Infomesen we yu nidim long wanpela teknikel proposal
Long skelim welding otomesen projek bilong yu, plis givim:
- Ol piksa bilong wok o ol klia poto;
- Ol samting na bikpela bilong en;
- Ol komponen we yu mas joinim;
- Namba na ples bilong ol weld;
- Wok bilong weldim nau;
- Ol i mas mekim autput long wanwan aua o sif;
- Namba bilong ol prodak model;
- Ol samting bilong sekim;
- Level bilong otomesen we yu laikim;
- Kantri bilong go long en na pawa saplai;
- Ol sempel i stap bilong ol tes bilong weldim.
Sapos olgeta spesifikasen i no stap, salim droing bilong wokpis na mak bilong prodaksen pastaim. Ol enjinia bilong mipela bai painim ol narapela infomesen we yu nidim.
Salim ol droing bilong yu long skelim
Proses bilong wokim samting
Ol step bilong wok bilong welding otomesen
Save long wok bilong yu
Stat long brukim ol weld step bilong yu pinis. Ol 'bottleneck' i stap we? Wanem ol join i ken kamap gen? Yu mas lukautim hamas kain kain hap? Dispela hap em i bilong painim ol win pastaim long yu tromoi mani long ol 'hardware'.
Yu mas makim paitman bilong yu
Yu mas makim wanpela robot we i gat stretpela 'payload', 'reach', na 'accuracy' bilong ol hap bilong yu. Mekim wantaim wanpela 'welding gun' na 'electrode system' we i ken wok wantaim. Ol 'cobots' olsem RO1 inap long mekim ol wok we i gat bikpela -miks, liklik wok wantaim liklik spes long plua na i no gat banis.
Program, test, ripitim
Skulim robot long wanem hap em i mas muv, wanem taim em i mas pasim, na hamas taim em i mas holim weld. Mekim ol 'cycles' pastaim long yu paitim 'go'. Ol smat sistem i save yusim AI o sensa fidbek long stretim ol weld poin na stretim ol liklik senis.
Skel, skel, skel
Taim namba wan sel i wok gut, yusim ol samting bilong lukautim, sekim, o ol sistem bilong lukluk. Stat long dispela, skelim i min olsem putim ol han, na i no kisim moa helpim.
Rot bilong odarim
Salim askim i kam long mipela → Kisim kwotesen bilong mipela → Toktok long ol ditel → Konfemim Sampol → Sainim Kontrak/Diposit → Mass Prodaksen →Kago Redi → Balens/Delivery → Moa Wokbung
Setifiket
Ol tok bilong peim
TT wantaim 30% daunpemen, 70% pastaim long salim i go.
Paypal o West Union tu i save kisim.
Pakejing na salim
FAQ
Q: Olsem wanem ol i save sekim kwaliti bilong welding?
A: Ol opsen we i stap em olsem: monitoring bilong karent, monitoring bilong 'dynamic resistance', kontrol bilong 'electrode force', monitoring bilong 'displacement', 'component detection' na 'production data recording'.
Askim wanpela Kastom Welding Solusen
Wuxi Haifei Intelligent Equipment Co., Limited em i wanpela bilong ol bikpela kampani bilong wokim na saplaim ol masin bilong weldim samting long Saina. Plis yu no ken pret long baim gutpela 'welding automation' we ol i wokim long Saina long faktori bilong mipela. Long kisim save long prais, yu ken ringim mipela.
