Ol masin bilong 'car Door Resistance Heat Riveting' em ol gutpela samting bilong pasim ol 'nut' o 'stud', na ol i gat ol gutpela samting long sait bilong teknikel na wok. Dispela proses i mekim ol strongpela weld i kamap namel long ol narapela narapela 'steel gred' na i mekim ol i stretim gut ol samting bilong bungim ol samting. Em i kamapim wanpela strongpela 'metalurgical bond' we inap long karim hevi bilong 'dely cyclic stress' na 'collision forces'. Taim weld i kamap insait, em i lusim mak ausait-fri, na lukautim gutpela lukluk. Na tu, disain bilong ol nat i larim ol i ken wokim planti strongpela weld wantaim long wanpela gutpela wok.
Bilong wanem yu mas yusim 'projection welding'?
Long Lock Catch Cover Plate, Projection Welding em i gutpela rot bikos:
Ol masin bilong weldim ol dua lok bilong ol kar, ol i save kolim tu olsem ol masin bilong weldim ol dua lok long ol kar, i save kisim gutpela wok long weldim ol dua lok bikos ol i yusim 'medium-frequency inverter hot riveting welding teknoloji. Nau yet, ol masin bilong weldim ol lok bilong dua bilong ol kar i bin kisim tripela jeneresen bilong ol teknoloji apdet.
Ol dispela masin i yusim wanpela 'direct pressure mechanism', na i save givim gutpela 'follow-up' pefomens na bikpela spit bilong weldim. Gaid seksen bilong dispela masin i yusim wanpela spesel 'low-friction material, na 'electromagnetic valve' i konektim stret long silinda, na dispela i mekim 'action response speed' i go hariap, na 'welding speed' i go antap, na i daunim ol lus bilong win.
I mekim wok bilong joinim ol kain kain ain
Em inap long weldim 'cover plate' (planti taim 'low-carbon steel') long ol nat/stud (planti taim em i ain tu, tasol ating em i narapela kain).
01
Stret Posisen
Ol 'projection' yet i save givim stretpela 'alignment', na mekim 'threed hole' i stap long stretpela ples, we em i bikpela samting long 'lock catch assembly'.
02
Bikpela strong na gutpela pasin
Em i kamapim wanpela strongpela metalik 'fusion nugget', na dispela i kamapim wanpela 'high-strongpela join we inap long karim ol 'cyclic loads' we i save kamap long 'lock operation' na ol 'impact forces' taim wanpela birua i kamap.
03
Klinpela Lukluk
Bihain long weldim, ol weld poin i stap namel long ol mating pes, na lusimnogat mak bilong weld i stap ples klialong ples we i stap ples klia long 'cover plate', na dispela i lukautim gutpela lukluk bilong en.
04
Inap long mekim planti wok long wankain taim
Wanpela nat tasol inap long gat planti projeksen, na dispela i larim olgeta poin long weldim long wanpela 'stroke', na dispela i mekim wok i kamap gutpela tru.
05
Hau long mekim wok i kamap otomatik: Apgredim i go long wanpela otomatik wokstesen
Olgeta 'automated welding equipment' i save yusim 'intermediate frequency inverter resistance welding' teknoloji, we i mekim em i narakain long ol narapela 'welding' masin we i gat longpela sevis laip, liklik nois bilong wok, eneji ifisiensi na i no bagarapim envairomen.
HAIFEI i gat bikpela laik long R&D na prodaksen bilong ol kain kain 'intermediate frequency spot welding' masin olsem ol 'automotive door latch welding machines', na em i bin givim planti 'resistance welding machine R&D' na wokim ol keis long ol 'auto parts' indastri, 'home appliance hardware' indastri, 'low-voltage electrical industry', na tu ol 'aeropace' na 'aerospace building' indastri.
Wanpela-stop Solusen
Dispela masin bilong weldim dua bilong kar i gat wanpela wok bilong stretim spit bilong presa, na dispela i larim yu long stretim spit bilong presa het i go antap na i go daun, na dispela i daunim hevi taim yu presim wokpis. Em i gat tu wanpela 'ascending buffer adjustment function' bilong bosim gut 'ascending buffer speed', na daunim hevi bilong masin long mekim silinda i stap longpela taim na daunim nois level.
Wanpela-stop Solusen
Nau yet em i nambawan gutpela masin bilong weldim ol dua bilong ol kar. Wantaim bikpela aplikesen, welding trensfoma i liklik long sais tasol i gat planti autput eneji. Taim yu skruim 'frequency' bilong 'welding transformer' long 'current mains frequency' bilong 50/60HZ i go long 1000HZ, hevi bilong 'iron core material' i go daun tru.
Wanpela-stop Solusen
Ol 'rectifier diodes' insait long sekenderi seket bilong transfoma i save senisim lektrik eneji i go long DC pawa bilong masin bilong weldim, na dispela i save helpim tru 'inductance coefficient' bilong sekenderi seket na sevim moa long 30% bilong pawa konsumsen bilong yusa.
Wanpela-stop Solusen
Olgeta masin bilong weldim dua bilong ol kar bilong kampani i save bosim long dijitel rot long rot bilong wanpela 'human-machine interface touch screen', na dispela i mekim wok bilong en i isi na isi long kliagut long en. Ol i ken skruim wok bilong masin bilong weldim samting long rot bilong wokim ol kompyuta program. Ol i ken wokim na bungim ol kain kain samting bihainim laik bilong ol kastoma long inapim ol nid bilong weldim ol kain kain wokpis, na ol i ken wokim ol spesel masin we ol kastoma i laikim long mekim wok bilong ol i kamap gutpela moa.
Blong apgredim proses bilong weldim projeksen bilong ol 'automotive lock catch cover plates' i go long 'automation' em i wanpela klasik projek bilong wokim wanpelaOtometed Welding Wokstesen. Ol bikpela tingting em long winimnogat man o wokman o wok -lait prodaksen, mekim gutpela kwaliti i stap wankain, mekim wok i kamap gutpela moa, na daunim kos bilong longpela taim.
Ol samting i kam bihain i tokaut long ol bikpela step, ol bikpela ikwipmen, na ol bikpela samting bilong tingim long dispela apgret.
1. Bikpela rot bilong stretim hevi: Wokim wanpela wokstesen
Solusen i stap long kamapim wanpela integreted, klos-lup sistem we i senisim wok bilong han, operesen, na skelim. Piksa aninit i soim straksa na wokflo bilong dispela kain 'automated projection welding workstation'.
2. Ditel Brekdaun & Ol Ki Teknoloji
wanpela. Otomatik Fiding na Posisen Sistem
- Kava plet kaikai: Planti taim wanpela i save mekimrobot bilong indastrii gatol 'vacuum grippers' o ol 'custom mechanical claws'long kisim ol plet long ol 'rack' o 'conveyor'.
- Givim kaikai long ol nat: I yusimol 'vibratory bowl feeders'oservo-driven feederslong makim na givim ol nat i go long wanpela stretpelapre-setim ples.
- Ki Posisen Teknoloji: Laspela welding stesin i mas yusimol samting i gat bikpela -stretpela samting(wantaim ol 'hydraulic'/pneumatic locating pins) long pasim 'cover plate'. Long ol bikpela samting tru, yu mas bungim wanpelamasin visen sistemlong mekim wanpela sekenderi lukluk bilong stretim ples bilong nat pastaim long weldim, na bai i no gat senis.
b. Otomatik Projeksen Welding Masin
CNC Projeksen Welda: Hat bilong wokstesen. Em i mas gat:
- Kontrola we yu ken programim: Kisim na menesim ol 'welding parameters' (karent, taim, presa) bilong ol narapela narapela namba bilong ol hap.
- Servo Press System: I givim stretpela, ripitim elektrod fos wantaim ol presa profail we yu ken programim.
- Otometik Elektrod Dresa: Em i save bilasim ol 'electrode' bihain long wanpela namba bilong ol 'weld' bilong mekim gutpela 'weld' i stap wankain na mekim 'electrode' i stap longpela taim.
c. In-Proses Monitoring na Kwaliti Asurens
- Weld Proses Monitoring (WPM): Weld kontrola i save luklukkarent, voltej, resistens, na enejilong olgeta weld long ril-taim, skelim wantaim ol windo we ol i bin makim pinis. Sapos yu lusim wanpela samting, dispela bai kirapim wanpela "NG" (No Gutpela) mak, alam, o mak.
- Post-Weldim In-lain Inspeksen:
- Sekim lukluk: Ol indastriel kamera i save sekim sapos i gat ol 'nut' i stap, o i gat ol samting i no stret long en.
- Tok Sampling: Wanpela integretedservo-elektrikel skrudraivamekim wanpelago/no-go gej teso wanpelapre-set tok teslong ol nat bihainim wanpela sediul we ol i bin programim, na dispela i givim gutpela strong bilong sekim.
d. Otometed Unloading & Sorting&Central Control System
- Wanpela robot o masin i save rausim ol samting we ol i bin weldim.
- Folem ol risal bilong QA, em i putim ol hap we i pinis long wanpela 'finish goods rack' o 'conveyor' na ol hap we i no wok gut i go insait long wanpela 'quarantine bin'.
- PLC (Programmable Logic Controller): Em i wok olsem "bren," na i save stretim wok bilong olgeta samting (robot, welda, lukluk, ol samting bilong karim samting).
- HMI (Human-Machine Interface): Wanpela 'touchscreen panel' bilong ol opereta long ringim ol program, sekim status, na lukim ol alam.
- Data Traceability: Konektim i go long faktoriMES (Manufacturing Execution System), rekodim ol 'welding parameters', kwaliti data, na taimstemp bilong wanwan hap, na dispela i mekim na ol i ken painim olgeta samting.
Long tok sot
As tingting bilong 'automation' em: senisim han bilong man wantaim ol 'high-precision robot na fiksa, senisim ekspiriens na tingting bilong man wantaim ol CNC welda na sensa we ol i ken programim, na senisim wok bilong man wantaim wanpela sentral kontrol sistem. Bikpela mak em long kamapim ol 'lock catch cover plates' we i gat gutpela kwaliti, gutpela wok, wankain pasin, na isi long painim ol samting.
Taim yumi skelim wantaim ol nomol Ac Resistance Welding, Ol Automotive Door Lock Welding Machines i gat ol dispela samting:
Gutpela welding stebiliti, sotpela taim bilong weldim, mekim wok i kamap gutpela na kwaliti bilong weldim
Sevim pawa bilong moa long 30%, liklik pe bilong operesen, liklik welding karent na presa bilong 'electrode'
Tripela - pawa input wantaim pawa fakta i go antap long 95%
Bikpela wok bilong weldim, wantaim gutpela wok bilong weldim ol 'low-carbon steel, stainless steel, kopa, aluminium, na ol 'galvanized sheets'.
Klostu nogat lus bilong eneji insait long sekenderi seket
Laipspan bilong 'electrode' i go antap moa long tupela taim, na dispela i daunim taim bilong 'electrode grinding' gen
I daunim tru ol kos bilong putim ol lektrikel waya na ol narapela samting olsem wara na ges
Moa stretpela, hariap, na moa komprehensif kontrol na analisis bilong ol welding paramita
Hot Tag: masin bilong pasim hat bilong dua bilong kar, Saina ol kampani bilong wokim masin bilong pasim hat bilong kar dua, ol saplaia, faktori
